Machinery / Semiconductors and Automation

Molding Systems and Dies

Iwatani offers advanced one-stop solutions that encompass all processes encountered in the semiconductor manufacturing field.

Automatic Molding Systems

Lineup of Systems for Applications Ranging from R&D to Full-Scale Production

Iwatani offers solutions to meet specific customer requirements, including systems designed for use with black resin, such as copper and ceramic heat dissipating plate insert molding and vehicle-mounted module molding; systems designed for use with transparent resin supporting lens molding, MAP molding, single-side sealing, and double-side sealing; easy resin replacement systems designed for use with liquid silicone and resin-containing fluorescent material or nano-fillers; and R&D systems using small dies for easy replacement.

Features

  • Uses a highly sealed chamber to eliminate non-filled areas and voids.
  • Large 100 mm × 300 mm frame capable of handling substrates
  • Supports vacuum sealing.
  • Supports automatic application of mold releasing agent to ensure consistent quality.
  • 60 t and 120 t presses available.
  • Proven track record with items such as sensors, connectors, and relays in the semiconductor and electronic component industry
  • Offering optimal solutions in conjunction with dies to suit product specifications and production quantities

Hydraulic Conventional Molding Systems

Conventional Transfer Mold Press

Presses from 50 to 250 t are available, covering wide-ranging applications.

Applications

Systems for resin sealing based on the transfer molding process
Used primarily for sealing electronic components

Molding Dies

Allows Machining Down to 1 µM Scales Using State-Of-The-Art Machining Equipment and Refined Technology

Allows die manufacture, from multi-pot dies for automatic molding use to conventional dies for use with hydraulic presses, to accommodate a broad range of product specifications, production quantities, and number of machines deployed.

Applications

  • Dies for transparent resin for use in optical sensors
  • Dies for black resin for use in semiconductors (TO, IPM, IGBT modules, etc.)
  • Conventional dies for use in hydraulic presses

Example Solutions Available

  • ECU batch sealing
  • Heat sink package sealing

Other molding process solutions are available to meet customer requirements.

Please inquire for more information on molding systems and dies.

Electronics Equipment Department

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