Machinery / Environment

Aquablaster (Diffusion Pipe)

High quality, high performance diffusion pipe for improving water quality as part of waste water processing. Reliably traps odors and dust using high oxygen dissolution performance.

Differences to Other Diffusion Pipes

1Reliably Catches Odors and Dust

Has a higher oxygen dissolution performance compared to other products.

Reliably Catches Odors and Dust

 

2Reduced Electricity Costs

Compared to membrane-type diffusers, the absence of pressure losses gives energy-saving effects that reduce power consumption.

Reduced Electricity Costs

Source: Aience Inc.

3Reduced Sludge Output

Sludge volume is reduced as suspended solids (SSs) and oil components are crushed into particles small enough for microorganism digestion. Sludge pulverization is prevented by adjusting the air volume.

Reduced Sludge Output

4Zero Odor Generation

Microorganisms are made to perform full aerobic respiration metabolism so that no odors such as hydrogen sulfide are generated. (Limited to installations designed by Iwatani.)

Zero Odor Generation

5Powerful Stirring Inside Tank

Sludge at the bottom is swept up to prevent accumulation and eliminate anaerobic areas. Also prevents substances such as silica and calcium from settling.

Powerful Stirring Inside Tank

6Ais Eliminates Pressurized Flotation Unit

If a tank exists in which pre-processing can be performed by Aquablaster, pressurized flotation can also be eliminated.

Ais Eliminates Pressurized Flotation Unit

Examples of Applications

  • Reducing circulating water waste from painting booths
  • Improving food waste water quality

Example Painting Booth Installation

Example Painting Booth Installation

Automotive Painting Line Circulation Water Purification Example

Cost Reductions for Company a Automotive Plant

Units (JPY)

Before Installation After Installation
Cleaning Costs 4,500,000 900,000
Waste Treatment Costs 9,900,000 1,320,000
Waste Water Treatment Costs 840,000 168,000
Electrical Costs 0 1,944,720
Activator 0 2,400,000
Total 15,240,000 6,732,720
Cost Reduction Cost reduction of JPY8,507,280 per year

Source: Aience Inc.

Water Quality Changes for Automotive Plant Painting Circulation Water (Units: MG/L)

Circulation Water Replacement Guideline Raw Water After 1 Month After 2 Months After 4 Months
BOD - 270 1,100 1,960 1,440
COD - 140 1,560 2,220 3,130
SS 2,000 100 156 1,710 1,900
N-Hex - 24 24 56 26
PH - 6.7 6.7 6.3 6.1
Viscosity (M/S) 10.0 1.0 1.5 8.0 6.9

Please inquire for more information on environmental systems.

Environmental Equipment Department

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